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A JLG 400S with the boom extended to work on the roof of a business.

Top Maintenance Kits for your JLG 400S and 460SJ Boom Lift: Part 1 of 10

Written by: Browns Heavy Equipment

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Time to read 4 min

Prior to SN 0300096000

Other Serial Numbers

(Part 1) SN 0300000100 to 0300095999

(Part 2) SN 0300096000 to 0300203770

(Part 3) SN 0300203771 to 0300272360 excluding 0300272174 thru 0300272184

              SN 1300000100 to 1300007393

              SN E300000100 to E300007988 excluding E300007847

(Part 4) PVC 2001

              PVC 2007

(Part 5) PVC 2101

(Part 6) PVC 2107

(Part 7) PVC 2201

(Part 8) PVC 2207

(Part 9) PVC 2301

(Part 10) PVC 2307

Table of Contents

Maintenance Kits

If you're reading this, that means you have in your possession a JLG 400S or 460SJ boom lift. This is the most comprehensive online guide for the kits that you will need throughout the machine's life. Here is our list of the most common kits that you will need for the maintenance of your JLG lift with a serial number prior to 0300096000. 

Aerial Boom Cable Kits

The boom cable kit installation part numbers that are found in your parts manual are installation items. Some installation items for JLG equipment are sold individually. That means that you don't actually purchase the kit part number, but rather all of the parts individually. Below are the 2 boom cables for the assemblies (Prior to SN 0300064404). If you need the full kit or have any other questions, give us a call or an email!

From left to right: Wire Harness Boom Cable 16/30, Boom Cable Harness

Turntable Bearing Installation Kits

Below is the turntable bearing for the 400S and 460SJ. The installation kit also requires some screws and washers that are sold individually. Contact us to find out more. 

Aerial Lift Boom Wear Pad Kits

The wear pad kit comes in a complete kit. 

Aerial Boom Hose Kits

Here are the boom hose kits for the 400S and 460SJ respectively. 

Decal Kits

From left to right: Platform Console Box (With ADE), Platform Decal, Platform Console Box (Without ADE), Machine Decal.

Boom Lift Filter Kits

Combined Filter Kit

Combined Filter Kit (Hydraulic/Air and Fuel/Engine Oil) (Prior to SN 0300087630)

The right filter kit for your JLG boom lift depends on the manufacturer of the machine's engine. Be sure to pay attention to the description above the products. 

From left to right: Caterpillar Engine, Deutz Engine, GM Engine, Ford Engine.

Combined Filter Kit (Hydraulic/Air and Fuel/Engine Oil) (SN 0300087630 through 0300096000)

The right filter kit for your JLG boom lift depends on the manufacturer of the machine's engine. Be sure to pay attention to the description above the products. 

From left to right: Caterpillar Engine, Deutz Engine, GM Engine.

Hydraulic/Air Filter

Hydraulic/Air Filter (Prior to SN 0300087630)

The right filter kit for your JLG boom lift depends on the manufacturer of the machine's engine. Be sure to pay attention to the description above the products. 

From left to right: Caterpillar/Deutz Engines, Ford Engine.

Hydraulic/Air Filter (SN 0300087630 through 0300096000)

The right filter kit for your JLG boom lift depends on the manufacturer of the machine's engine. Be sure to pay attention to the description above the products.

From left to right: Caterpillar/Deutz Engines, Ford Engine.

Engine - Fuel/Engine Oil Filters

Engine Filters

The right filter kit for your JLG boom lift depends on the manufacturer of the machine's engine. Be sure to pay attention to the description above the products. 


Caterpillar Engine Filter

Tire and Wheel Installation

Last but not least, we have a list of tire and wheel installations for the 400S and 460SJ boomlift. 

12 x 16.5 Tires

Below you will find the right hand (Pneu-Rh) and left hand (Pneu-Lh) 12 x 16.5 tires. These tires make up the 0270091-installation item found in your part manual. There are also options for Non-Marking, LT, and TS style tires. 12 x 16.5 tires are also available in foam-filled and foam-filled (non-marking) options. Give us a call if you want to find out more. 

14 x 17.5 Tires

Below you will find the right hand (Pneu-Rh) and left hand (Pneu-Lh) 14 x 17.5 tires. These tires make up the 0259351-installation item found in your part manual (Prior to SN 0300064803). This is also available in the TS style tires. 14 x 17.5 tires are also available in a foam-filled option. If your machine's serial number is 0300064803 through 0300096000 you will have different numbers. Give us a call if you want to find out more.

33/16LL x 16.1 Tires

The 33/16LLX16.1 tires are available in pnuematic and foam-filled option. Unlike the other tire sizes, all four tires will be the same. 

From left to right: Pnuematic, Foam-Filled. 

There you have, folks. Now that you have a complete view of your machine's maintenance kits and tires, hopefully you can use this information to increase your success with preventative maintenance. Check out the blog post below on the recommended service tools for your 400S or 460SJ boom lift, straight from the manual!