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A JLG 400S with the boom extended to work on the roof of a business.

Top Maintenance Kits for your JLG 400S and 460SJ Boom Lift: Part 3 of 10

Written by: Browns Heavy Equipment

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Time to read 3 min

SN 0300203771 to 0300272360

SN 1300000100 to 0300007393

SN E300000100 to E300007988

Other Serial Numbers

(Part 1) SN 0300000100 to 0300095999

(Part 2) SN 0300096000 to 0300203770

(Part 3) SN 0300203771 to 0300272360 excluding 0300272174 thru 0300272184

            SN 1300000100 to 1300007393

            SN E300000100 to E300007988 excluding E300007847

(Part 4) PVC 2001

            PVC 2007

(Part 5) PVC 2101

(Part 6) PVC 2107

(Part 7) PVC 2201

(Part 8) PVC 2207

(Part 9) PVC 2301

(Part 10) PVC 2307

Table of Contents

Maintenance Kits

If you're reading this, that means you have in your possession a JLG 400S or 460SJ boom lift. This is the most comprehensive online guide for the kits that you will need throughout the machine's life. Here is our list of the most common kits that you will need for the maintenance of your JLG lift with a serial number SN 0300203771 through 1300007393 and E300000100 to E300007988.

Aerial Boom Cable Kits

The boom cable kit installation part numbers that are found in your parts manual are installation items. Some installation items for JLG equipment are sold individually. That means that you don't actually purchase the kit part number, but rather all of the parts individually. Below are 2 of the cables for the 400s and 460sj (4000W Generator 60Hz) assemblies. If you need the full kit or have any other questions, give us a call or an email!

From left to right: 400s cable, 460sj cable

Turntable Bearing Installation Kits

Below is the turntable bearing for the 400S and 460SJ. The installation kit 1001168992 contains the bearing, screws, and washers found below. The required amount of screws and washers are 20EA. Since the washers come in packs of 12 here, you only need to order a quantity of 2 bags. 

Aerial Lift Boom Wear Pad Kits

The wear pad kit comes in the complete kit. Its the same wear pads for both the 400s and the 460sj machines.

Aerial Boom Hose Kits

Here are the boom hose kits for the 400S and 460SJ respectively. As you can see, pricing is not setup for these items. When pricing is not setup, this means we (the dealers) have to consult the manufacturer with your serial number to get the correct part number. 

Decal Kits

From left to right: Platform Console Box, Machine Decal, Platform Decal.

Boom Lift Filter Kits

Combined Filter Kit

Hydraulic Oil/Air and Engine Air/Fuel/Oil Filters

The right filter kit for your JLG boom lift depends on the manufacturer of the machine's engine. Be sure to pay attention to the order above the product images. 

From left to right: Deutz Engine, GM Engine

Oil Cooler Installation

The right oil cooler installation kit depends on the manufacturer of your engine. If you need the full installation kit, they are ordered by the component level. All of these machines have the following radiator. Give us a call to get a quote today. Here are the following options:

For Oil Cooler Installation Kits:
1001173664 Deutz D2011 
1001164493 Deutz D2.9L4 
1001173745 GM Engines
1001216552 Kubota Engines

Tire and Wheel Installation

Last but not least, we have a list of tire and wheel installations for the 400S and 460SJ boomlift. 

12 x 16.5 Tires

Below you will find the right hand (Pneu-Rh) and left hand (Pneu-Lh) 12 x 16.5 tires with tire sealant. These tires make up the 0272310-installation item found in your part manual. There are also options for regular pneumatic tires. 12 x 16.5 tires are also available in foam-filled and foam-filled (non-marking) options. Give us a call if you want to find out more. 

14 x 17.5 Tires

Below you will find the right hand (Pneu-Rh) and left hand (Pneu-Lh) 14 x 17.5 tires. These tires make up the 0271995-installation item found in your part manual (available on ANSI, ANSI export, CSA and China Specs). This is also available in the TS style tires. 14 x 17.5 tires are also available in a foam-filled option. Give us a call if you want to find out more.

33/16LL x 16.1 Tires

The 33/16LLX16.1 tires are available in pneumatic turf and sand option. Unlike the other tire sizes, all four tires will be the same. 

There you have, folks. Now that you have a complete view of your machine's maintenance kits and tires, hopefully you can use this information to increase your success with preventative maintenance. Check out the blog post below on the recommended service tools for your 400S or 460SJ boom lift, straight from the manual!