Top Maintenance Kits for your JLG 400S and 460SJ Boom Lift: Part 5 of 10
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Time to read 3 min
PVC 2101
Other Serial Numbers
(Part 1) SN 0300000100 to 0300095999
(Part 2) SN 0300096000 to 0300203770
(Part 3) SN 0300203771 to 0300272360 excluding 0300272174 thru 0300272184
SN 1300000100 to 1300007393
SN E300000100 to E300007988 excluding E300007847
(Part 4) PVC 2001
PVC 2007
(Part 5) PVC 2101
(Part 6) PVC 2107
(Part 7) PVC 2201
(Part 8) PVC 2207
(Part 9) PVC 2301
(Part 10) PVC 2307
Table of Contents
Other Serial Numbers Maintenance Kits Swing Hub/Motor Assembly Turntable Bearing Cables and Clamps Installation (7500W Generator) AC Box AT Platform Installation - 110V (ANSI, ANSI Export (HRC), CSA and Japanese Specs) JLG ClearSky 4G Installation Kits Cold Weather Package Tire and Wheel Installation 12 x 16.5 Tires 14 x 17.5 Tires 33/16LL x 16.1 Tires
Maintenance Kits
If you're reading this, that means you have in your possession a JLG 400S or 460SJ boom lift. This is the most comprehensive online guide for the kits that you will need throughout the machine's life. Here is our list of the most common kits that you will need for the maintenance of your JLG lift with a serial number break qualified for the PVC 2101 manuals.
Swing Hub/Motor Assembly
The swing hub/motor assembly installation found in your parts manual are installation items. Some installation items for JLG equipment are sold individually. That means that you don't actually purchase the kit part number, but rather all of the parts individually. With your machine, the swing drive installation (1001228492) is sold by the component. This includes all of the necessary nuts and bolts, spacers, washers, and the sing hub/motor assembly (which is found below). If you need the full kit or have any other questions, give us a call or an email!
Turntable Bearing
Below is the turntable bearing for your 400S and 460SJ. The installation kit also requires some screws and washers that are sold individually. Contact us to find out more.
Cables and Clamps Installation (7500W Generator)
The cables and clamps installation for the 460SJ (1001173605) and 400S (1001176952) are sold by the component (as most installation kits seem to be now). These are the main boom harnesses.
From left to right: Main Boom Harness for 460SJ, Main Boom Harness for the 400S.
AC Box AT Platform Installation - 110V (ANSI, ANSI Export (HRC), CSA and Japanese Specs)
Here is a few parts for the AC Box AT Platform kit (0270022) for the 400S and 460SJ respectively. This kit is sold by the component level as well.
JLG ClearSky 4G Installation Kits
JLG's ClearSky system brings the future to the present. These kits allow you to manage all of your machines through the software. You can perform wireless diagnostics with built-in analyzer functionality, digitize your daily processes like hour tracking, health and performance data, and pretty much anything you can think of to help with productivity and profitability. The install kits (1001227453) for the 4G connections for your 400S or 460SJ boom lift requires contact with a JLG service provider.
Cold Weather Package
The cold weather packages for your 400S and 460SJ machines depend on the kind of engine you have on your particular machine. These kits include battery insulates, cables, various heaters for the engine blocks and hydraulics as well as some installation items and decals.
1001183207 - Deutz D2011 Engines
1001183206 - Deutz D2.9L4 Engines
1001255807 - Deutz D2.9L4 Engines (Stage V)
1001216914 - Kubota Engines
Below are some of the heaters for the Deutz D2011 and D2.9L4 Engines.
Tire and Wheel Installation
Last but not least, we have a list of tire and wheel installations for the 400S and 460SJ boomlift.
12 x 16.5 Tires
Below you will find the right hand and left hand 12 x 16.5 foam filled tire and wheel assemblies. These tires make up the 0270092-installation item found in your part manual. Give us a call if you want to find out more.
14 x 17.5 Tires
Below you will find the right hand and left hand 14 x 17.5 foam filled tire and wheel assemblies. These tires make up the 0271998-installation item found in your part manual. Give us a call if you want to find out more.
33/16LL x 16.1 Tires
The 33/16LLX16.1 tires are available in foam-filled turf option. Unlike the other tire sizes, all four tires will be the same. The installation number (1001269298) is sold individually with the part number being 70013878. This part is made to order so give us a call if you are interested in these!
There you have, folks. Now that you have a complete view of your machine's maintenance kits and tires, hopefully you can use this information to increase your success with preventative maintenance. Check out the blog post below on the recommended service tools for your 400S or 460SJ boom lift, straight from the manual!
