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A JLG 400S with the boom extended to work on the roof of a business.

Top Maintenance Kits for your JLG 400S and 460SJ Boom Lift: Part 6 of 10

Written by: Browns Heavy Equipment

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Time to read 3 min

PVC 2107

Other Serial Numbers

(Part 1) SN 0300000100 to 0300095999

(Part 2) SN 0300096000 to 0300203770

(Part 3) SN 0300203771 to 0300272360 excluding 0300272174 thru 0300272184

              SN 1300000100 to 1300007393

              SN E300000100 to E300007988 excluding E300007847

(Part 4) PVC 2001

              PVC 2007

(Part 5) PVC 2101

(Part 6) PVC 2107

(Part 7) PVC 2201

(Part 8) PVC 2207

(Part 9) PVC 2301

(Part 10) PVC 2307

Table of Contents

Maintenance Kits

If you're reading this, that means you have in your possession a JLG 400S or 460SJ boom lift. This is the most comprehensive online guide for the kits that you will need throughout the machine's life. Here is our list of the most common kits that you will need for the maintenance of your JLG lift with a serial number PVC 2107.

Aerial Boom Kits

The boom cable kit installation part numbers that are found in your parts manual are installation items. Some installation items for JLG equipment are sold individually. That means that you don't actually purchase the kit part number, but rather all of the parts individually. In this case, the standard ANSI Installation for the 400s (part number 0271160) or the 460SJ (part number 0271159) is not recognized by the OEM anymore. Now thankfully this doesn't mean that the manufacturer has given up on you, it just means that the part number is no longer available. Sometimes this is because it is sold at the component level, but there are many different reasons that manufacturers change their part numbers over time. Buying the items is generally better at the component level anyway, since you are paying for only what you need. Say you need the Fly Boom for your 400S but can reuse all the other parts, you can purchase 0801213 and get that section of the boom! If you need the full kit or have any other questions, give us a call or an email!

From left to right: Boom, Fly (400s), Jib Lift Cylinder (Service Replacement) for 460SJ.

Turntable Bearing Installation Kits

Below is the turntable bearing kits for the 400S and 460SJ. Contact us to find out more.

Aerial Lift Boom Wear Pad Kits

The wear pad kit comes in a complete kit. 

Aerial Boom Harness Kits

Here are the boom harness kits for the 400S (left) and 460SJ (right) respectively. 

Decal Kits

From left to right: Platform Decal, Platform Console Box Decal, Machine Decal.

Boom Lift Filter Kits

Combined Filter Kit

Combined Filter Kit (Hydraulic/Air and Fuel/Engine Oil)

The right filter kit for your JLG boom lift depends on the manufacturer of the machine's engine. Be sure to pay attention to the order above the products.

From left to right:
1001204481 Deutz D2011 Engine
1001204482 Deutz TD2.9L4 Engine
1001225794 Deutz D2.3L3 Engine

Tire and Wheel Installation

Last but not least, we have a list of tire and wheel installations for the 400S and 460SJ boomlift. 

12 x 16.5 Tires

Below you will find the right hand and left hand 12 x 16.5 foam-filled tires. These tires make up the 0270092-installation item found in your part manual. There is also an option FF Non-Marking tires. Give us a call if you want to find out more. 

14 x 17.5 Tires

Below you will find the right hand and left hand 14 x 17.5 foam-filled tires. These tires make up the 0271998-installation item found in your part manual. This is also available in the Pnuematic and TS style tires. Give us a call if you want to find out more.

33/16LL x 16.1 Tires

The 33/16LLX16.1 tires are available for Foam Filled Turf. Tire 1001269297 is superseded by 70013878. Unlike the other tire sizes, all four tires will be the same. Contact us if you are interested in the other two options.

There you have, folks. Now that you have a complete view of your machine's maintenance kits and tires, hopefully you can use this information to increase your success with preventative maintenance. Check out the blog post below on the recommended service tools for your 400S or 460SJ boom lift, straight from the manual!